Transients
A transient is a high voltage spike of less than 10 microseconds
(µS) in duration. Transients (1) follow the path
of least resistance to ground, (2) create damaging excess
heat, and (3) can cause immediate malfunctions and failure
or gradual, cumulative damage.
Range
of Transients
I.E.E.E. (Institute of Electrical and Electronics Engineers)
studies show that many transients on the ordinary 120V
power line have voltages up to 5,600 volts. The average
industrial or commercial circuit receives many transients
in excess of 1,000 volts.
External
Transient Sources
Transients result from lightning that strikes directly
- or even close by - power transmission lines, utility
switching, accidental power line damage, and nearby industrial
users. Though the power system's protective devices limit
the transient voltage at the protective device, reflections
and other interactions may permit high-crest voltages
at other points in the system. A power-distribution transformer
can couple fast-waveform transients, not via its step-down
turns ratio, but by the transformer's often high primary-to-secondary
interwinding capacitance. A capacitance transfer ratio
of approximately 1:6 is very common.
Thus a 13.8 kV-to-240V transformer hit by a 50,000V primary
transient would put out an 8,300V surge on the low voltage
side. This is almost 35 times the normal voltage. Most
electrical wiring will, however, limit the surge to between
2,500 and 6,000 volts, because of insulation, wire spacing,
etc. But 2,500 to 6,000V transients are high enough to
cause severe damage.
Internal
Transient Sources
Some bad things happen when switch or relay contacts de-energize
an inductive load. The problem is that an inductive device
- like a relay, motor, or solenoid - doesn't de-energize
right away, but rather starts generating voltage of its
own momentarily, resulting in a transient as high as 2,500V.
Also, the switching on and off of motors and/or compressors
down the line can regularly introduce transients of up
to 2,500 volts into these circuits.
What
Kind of Damage do Transients Cause?
If transient voltage is high enough, and it usually is,
arcing across the separating contacts of a motor pits
and corrodes them into early retirement. A large inductance
using several amperes of operating current could even
weld the contacts together as its magnetic field collapses,
destroying the switch or relay.
Less spectacular, but equally damaging, are the invisible
effects of switching transients. For example, contact
arcing radiates electromagnetic interference which disrupts
the operation of nearby communication and data processing
equipment. More serious, however, are the high-voltage
spikes generated by de-energizing inductive devices. These
transients surge throughout all interconnected circuitry
and may damage
or destroy all semiconductors in their path. And even
small transients can falsely trigger semiconductors into
conduction, upsetting machine logic, timing, and sequencing.
Last, but certainly not least, is the damaging effect
transients have on power consumption. The cumulative effects
imposed upon contacts, coils, semiconductors, etc. by
transients cause efficiency loss on the motors, lighting,
and appliances served by electricity. A resistance build-up
of one ohm across a motor contact due to contact arcing
oxidation can cause a motor efficiency loss of over 13%.
If this motor had a design efficiency of 95% to begin
with, a 13% efficiency loss would result in over three
times the heating of the motor.
Elimination of contact arcing will not, of course, restore
pitted contacts to normal. However, oxidized carbon deposits
on these contacts can to some extent actually be cleaned
away by the natural scrubbing action of the contacts,
once the arcing is eliminated. Increased efficiency is
the obvious result. This means the user can stop paying
for wasted energy due to inefficiency.
Economic benefits of surge suppression far outweigh the
initial investment in this technology. This protection
can dramatically reduce maintenance costs and increase
the life expectancy of computers, motors, relays, lighting,
and other electrical equipment. Among customers who track
these expenses, paybacks of between six and 12 months
are common.
Why
Use Surge Suppressors
Surge suppressors, properly manufactured and installed,
provide a path of least resistance and clamp transient
voltage spikes and surges at the power panel before they
can enter sensitive equipment. Manufacturers have found
that from 50% to 70% of television warranty failures are
caused by voltage transients. But the failure of a heart-lung
machine is much more consequential than that of a TV set.
And an industrial-control failure can stop a production
line and cost thousands of dollars in repairs, lost production,
and downtime.